Equipment Introduction:
This device is a high-precision fully automatic optical fiber ribbon rewinding all-in-one machine, equipped with a PLC programmable control system, capable of synchronizing the winding speed and transverse ribbon travel in real time. Relying on layered precision winding control technology, the optical fibers can be arranged flat and tightly on the reel, preventing fiber slippage and tangling.
This machine is a high-precision, fully automatic optical fiber layering rewinding device, equipped with a programmable logic controller (PLC). It can automatically adjust the winding speed, plan the layering routing, and count the number of winding layers in real time, ensuring orderly fiber arrangement and efficient winding, effectively preventing fiber slippage. The device comes with a process parameter recipe storage function, which can greatly improve processing efficiency during batch and repeated production.
Function Description:
1. Intelligent Speed Control
Automatic Speed Increase: After the equipment starts, it can automatically accelerate to the preset maximum line speed according to the preset layered intervals, maximizing production efficiency.
Automatic deceleration: Built-in meter-length pre-calculation function; when the winding length approaches the target value, the device automatically slows down to low speed for smooth stopping, preventing fiber breakage and loose winding.
Constant speed mode: If all acceleration parameters are set to 0, the entire machine will operate at a constant speed throughout.
2. High-Precision Layered Routing Control
Automatic direction-switching cabling: The system precisely identifies the inner layer boundary of the fiber reel and the starting position of the conical plate. After the cabling mechanism reaches the edge, it automatically moves in the reverse direction, allowing the fiber layer to fit closely against the edge of the reel without gaps.
Adaptive cone disc wire arrangement: As the number of winding layers increases, the wire arrangement mechanism can gradually offset outward according to adjustable parameters, adapting to the conical wire disc and preventing the coiled optical fiber from collapsing and becoming disordered.
Anti-slip limit protection: By setting the 'cone width limit value,' the maximum outward movement of the cabling mechanism is restricted, completely preventing the fiber from slipping off the edge of the spool.
Extended layering process: Supports the cable guide mechanism retracting inward after reaching the maximum outer travel (the retraction travel parameter can be customized), meeting the requirements of special non-standard fiber winding processes.
Convenient human-computer interface
Process formula storage function: Can store multiple sets of equipment operating parameter formulas; when replacing reels of the same specification, preset parameters can be retrieved with one click, eliminating the need for repeated manual adjustments, ensuring stable product quality and improving production capacity.
Real-time Operation Monitoring: The main control screen displays core operational data in real time: current line speed, total wound length, number of winding layers, position of the wire arranging mechanism, and operating status, all clearly at a glance.
Real-time fine-tuning during operation: While the device is running, core parameters such as internal/external switching limits can be directly adjusted, quickly optimizing the cable winding and reeling effect.
Manual debugging mode: Supports manual movement of the cable arrangement mechanism, used for equipment debugging, origin calibration, and replacement of cable reels.
Fault Self-Diagnosis: Built-in system diagnostic interface that can quickly locate and troubleshoot various device faults.
Equipment Maintenance Services
We provide a complete set of equipment operation manuals, including daily routine maintenance and the full process for planned major overhauls, ensuring long-term stable operation of the equipment.
This device is a high-precision fully automatic optical fiber ribbon rewinding all-in-one machine, equipped with a PLC programmable control system, capable of synchronizing the winding speed and transverse ribbon travel in real time. Relying on layered precision winding control technology, the optical fibers can be arranged flat and tightly on the reel, preventing fiber slippage and tangling.
This machine is a high-precision, fully automatic optical fiber layering rewinding device, equipped with a programmable logic controller (PLC). It can automatically adjust the winding speed, plan the layering routing, and count the number of winding layers in real time, ensuring orderly fiber arrangement and efficient winding, effectively preventing fiber slippage. The device comes with a process parameter recipe storage function, which can greatly improve processing efficiency during batch and repeated production.
Function Description:
1. Intelligent Speed Control
Automatic Speed Increase: After the equipment starts, it can automatically accelerate to the preset maximum line speed according to the preset layered intervals, maximizing production efficiency.
Automatic deceleration: Built-in meter-length pre-calculation function; when the winding length approaches the target value, the device automatically slows down to low speed for smooth stopping, preventing fiber breakage and loose winding.
Constant speed mode: If all acceleration parameters are set to 0, the entire machine will operate at a constant speed throughout.
2. High-Precision Layered Routing Control
Automatic direction-switching cabling: The system precisely identifies the inner layer boundary of the fiber reel and the starting position of the conical plate. After the cabling mechanism reaches the edge, it automatically moves in the reverse direction, allowing the fiber layer to fit closely against the edge of the reel without gaps.
Adaptive cone disc wire arrangement: As the number of winding layers increases, the wire arrangement mechanism can gradually offset outward according to adjustable parameters, adapting to the conical wire disc and preventing the coiled optical fiber from collapsing and becoming disordered.
Anti-slip limit protection: By setting the 'cone width limit value,' the maximum outward movement of the cabling mechanism is restricted, completely preventing the fiber from slipping off the edge of the spool.
Extended layering process: Supports the cable guide mechanism retracting inward after reaching the maximum outer travel (the retraction travel parameter can be customized), meeting the requirements of special non-standard fiber winding processes.
Convenient human-computer interface
Process formula storage function: Can store multiple sets of equipment operating parameter formulas; when replacing reels of the same specification, preset parameters can be retrieved with one click, eliminating the need for repeated manual adjustments, ensuring stable product quality and improving production capacity.
Real-time Operation Monitoring: The main control screen displays core operational data in real time: current line speed, total wound length, number of winding layers, position of the wire arranging mechanism, and operating status, all clearly at a glance.
Real-time fine-tuning during operation: While the device is running, core parameters such as internal/external switching limits can be directly adjusted, quickly optimizing the cable winding and reeling effect.
Manual debugging mode: Supports manual movement of the cable arrangement mechanism, used for equipment debugging, origin calibration, and replacement of cable reels.
Fault Self-Diagnosis: Built-in system diagnostic interface that can quickly locate and troubleshoot various device faults.
Equipment Maintenance Services
We provide a complete set of equipment operation manuals, including daily routine maintenance and the full process for planned major overhauls, ensuring long-term stable operation of the equipment.